Spanish ophthalmic technology company IOT says it has become the first to 3D print personalized progressive lenses, producing a complete lens from a single flash of light in a matter of seconds. According to the company, lenses made with the process, called Light-Form Technology, are already on sale to consumers.
The method departs from conventional lensmaking in two ways: there is no layer-by-layer build, and the lens skips the generating and polishing steps on which conventional surfacing depends. IOT says the approach is also far less resource-intensive than traditional production. Compared with conventional methods, it uses no water in manufacturing, needs 90% less energy and produces 76% less waste. The company notes that these figures cover the manufacturing stage only.
How Light-Form forms a lens
The process is based on stabilized frontal photopolymerization. Rather than shaping a lens gradually from a blank, light cures the entire volume in one pass. That forming stage takes seconds. Several finishing steps follow before a lens is complete: unused resin is recovered to limit waste, the surface is hardened, and the lens is mapped.
IOT argues that a new production method for personalized progressive lenses must precisely reproduce the intended optical design, not merely produce a recognizable shape. The company says Light-Form combines the design freedom of digital manufacturing with these demanding optical requirements, allowing additive manufacturing to produce prescription lenses at commercial optical quality. It adds that the approach opens more options for future lens architectures and individualized solutions.
“Light-Form demonstrates how scientific research can change the way ophthalmic lenses are made,” said José Alonso, Co-founder and CINO of IOT. He added that pairing optical precision with a new production method could help optical partners create personalized products, try out new lens architectures and run more flexible manufacturing.
Rethinking where lenses are made
IOT frames the technology as a way to redesign the production chain rather than simply a faster forming step. Larger installations could use several printing heads to raise output without taking up much floor space. Further ahead, the company envisions compact machines making custom lenses inside optical stores, putting production next to the customer and reducing the need to hold stock.
“The value lies in rethinking the production workflow,” said Carolina Gago, COO of IOT. She said resin recovery and lower water and energy requirements address how resources are used, while compact equipment could support production closer to consumers, adding that the company is working to translate these capabilities into practical manufacturing options.
For optical laboratories, this could mean organizing capacity around local demand instead of relying only on centralized surfacing equipment. For wearers, IOT says the long-term benefit is faster access to lenses made for them. The company stresses that optical partners would still play the central role in vision correction and customer service.
Smart glasses on the roadmap
IOT is also looking beyond conventional spectacles. One option under development is printing prescription optics directly onto waveguides and flat substrates used in smart glasses and augmented reality headsets, which could make those devices thinner and lighter. The company also suggests that custom optical shapes could eventually prove useful in virtual reality.
Additive manufacturing targets conventional lens production
IOT presents Light-Form as a change to how lens production is organized, not only a new way to form lenses, aiming to replace reliance on conventional surfacing infrastructure with production set up around local demand. Through resin recovery and lower water and energy needs, it argues, the method addresses how resources are used. Other projects in the 3D printing sector similarly pursue more personalized, on-demand vision correction.
Luxexcel was an early example in prescription eyewear. Conventional prescription lenses tend to be made through a process of around 30 steps, which requires large inventories and yields high wastage. Luxexcel instead built lenses up layer by layer in a material jetting process, and its platform could print single vision, freeform and multifocal progressive designs. It also embedded waveguides into prescription lenses for smart glasses, the same direction IOT is now exploring. Meta later acquired Luxexcel as part of its AR technology efforts.
More recently, the approach has moved into point-of-care contact lenses. A team at the University of Waterloo has developed a system that 3D prints custom contact lenses in roughly 20 minutes, raising the prospect that a patient could be measured, have a lens designed, and leave wearing it after a single clinic visit. The work earned a Gold Medal at the Shanghai International Exhibition of Inventions in June 2026.
These projects show additive manufacturing moving into optical production, with IOT saying its Light-Form personalized progressive lenses are already reaching consumers.